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Interior of the Sukabumi natural stone fabrication factory
Manufacturing

Inside Our Sukabumi Natural Stone Factory

From the quarry face to the container door, every stage of production happens under one integrated operation in West Java, Indonesia.

Vertical integration

One factory, complete control

The quality of a natural stone shipment is decided long before it reaches your port — it is decided at the quarry face, at the saw, and on the inspection floor. That is why CV Alam Berkah Indonesia operates as a single integrated manufacturer rather than outsourcing stages to third parties. When you buy from our Sukabumi factory, the same team that selects the raw blocks also calibrates the tiles, profiles the coping, runs the quality checks and packs the crates. Nothing changes hands, so nothing gets lost in translation.

Our production stages

1. Quarry selection

Sukabumi green stone, andesite and lava are extracted from established West Java quarries. Our quarry team hand-selects blocks for colour uniformity and structural soundness, rejecting material with hairline fractures or colour banding before it consumes any sawing time. This upstream discipline is why our finished stone shows such consistent colour across large facades and pool surfaces.

2. Primary sawing

Selected blocks are cut into slabs on multi-blade gang saws and bridge saws. Blade selection and feed rates are tuned to each stone's hardness to minimise chipping and maximise yield.

3. Calibration & finishing

Slabs are calibrated to precise thicknesses, then finished — honed, sandblasted, flamed, bush-hammered or left natural split — on dedicated lines. Finishing is where a stone gains its slip rating and character, so each line is calibrated and sampled continuously.

4. CNC & cut-to-size

Our CNC bridge saws and profiling machines produce bullnose and drop-face pool coping, mitred corners, mesh-mounted mosaics and bespoke cut-to-size pieces to architectural drawings, holding tolerances that make on-site installation fast and clean.

5. Quality control

Under our ISO 9001:2015 system, every batch is dimensionally checked, dry-laid to verify colour blend, and photographed for your remote approval before it is packed. Test data for water absorption and strength is recorded per batch.

6. Crating & export

Finished stone is packed into seaworthy wooden crates with edge protection, fumigated where required, and loaded with full export documentation for FOB or CIF shipping.

Gang & bridge saws

Primary and secondary cutting tuned to each stone's hardness for clean edges and high yield.

Calibration lines

Precise, uniform thicknesses for fast, level installation of tiles and cladding.

CNC fabrication

Bespoke coping profiles, mosaics and cut-to-size to your exact drawings.

Finishing stations

Honed, sandblasted, flamed, bush-hammered and natural split finishes.

ISO 9001:2015 QC

Batch inspection, dry-laying, photography and per-batch test records.

Export crating

Seaworthy crates, fumigation and full FOB/CIF documentation in-house.

Questions

Factory FAQ

Can I visit the Sukabumi stone factory?
Yes. We welcome buyers, architects and distributors to visit our factory and quarry in Sukabumi, West Java. We can also arrange live video walkthroughs of your specific order in production if travel is not possible.
What production capacity does the factory have?
Our facility processes several thousand square metres of finished stone per month across gang saws, calibration lines, CNC bridge saws and finishing stations, allowing us to run multiple container orders in parallel.
Do you fabricate cut-to-size and bespoke profiles?
Yes. Our CNC machinery produces bespoke pool coping profiles, mosaics, mitred edges and cut-to-size pieces to your exact drawings and tolerances.

Ready to specify Indonesian natural stone for your next project?

Get factory-direct pricing, free samples and a shipping plan to your nearest port. Our export desk replies within one business day.

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